Understanding Metal Stamping And How It Is Used In Manufacturing
Conventional metal stamping uses mechanical presses to stamp, cut, bend, or shape metal sheets into a desired form. This process can create components for many industries, including automotive, aerospace, electronics, and construction.
How It Works
In conventional metal stamping, a metal sheet is inserted into a mechanical press, which applies pressure to the sheet to form it into the desired shape. The press may have one or more dies, which can cut or shape the metal sheet.
The dies are typically made from hardened steel and may be shaped like the final product or used to cut or bend the metal sheet into the required shape in steps. The stamping process may require multiple presses that apply bends, cuts, and other shaping to create the final product.
There are several different types of conventional metal stamping processes, including blanking, piercing, bending, and coining. Blanking involves cutting a flat piece of metal into a specific shape, piercing creates holes in the metal, bending forms the metal sheet into a required shape, and coining creates a pattern or design on the metal surface.
While each process is unique, they can be used together on metal to create a specific shape and pattern that will later become an essential part of a product or assembly.
Materials And Metals
Conventional metal stamping is an effective process for many materials and is effective for steel, aluminum, copper, brass, nickel, stainless steel, and titanium. The material often depends on the product, but alloys with mixed properties can also be stamped into the desired shape with the right press and die.
Stamping products from the raw material allows the manufacturer to produce them faster and with greater accuracy than can be achieved with hand-forming. In some industries, the precision required is measured in millimeters, and a press operating properly can achieve a near-perfect part on optimal materials.
Speed And Cost Savings
Conventional metal stamping offers some specific benefits for manufacturers that make it a good option. The speed at which parts can be produced allows manufacturers making large quantities of products or components to do so quickly.
The stamping process also allows part creation with a high degree of accuracy, making assembly easier. Many products require multiple metal stamped parts, so if the dimensions are off, the final product can be affected. The stamping process reduces that risk and allows the pieces to be made repeatedly with the same dimensions.
Conventional metal stamping can reduce the amount of scrap or waste through accurate forming and stamping. Automation of the presses and stamping process often allows streamlining that reduces the labor required and further reduces costs. For more information on conventional metal stamping, contact a company near you